Thermal insulation is a great way to minimize energy loss in ducts. Insulating ducts helps the air within stay at the desired temperature. It also prevents the ducts from leaking air. Ducts which leak air can result in greater energy consumption and expensive utility bills.

Heat loss through the duct walls is an expected and inevitable drain on the system. Effective thermal insulation of the ductwork reduces this heat loss and helps to minimize energy usage.

If you have AC, insulating ducts is not only for energy efficiency. Cool air passing through warm areas of a building can cause condensation and dripping, which can lead to mold growth and safety issues such as falls. Non insulated AC ducts are also at risk of becoming rusted or stained, due to condensation on the metal.

Durability
Better insulation
Perfect fabrication and squaring
Construction easiness
Energy efficiency
Low weight ducts
Fast and easy manufacturing
Clean Air Transportation 
Airtight seal
Hygiene and air quality
Safety
Low friction Loss

Clean Air Transportation 

The air flowing through the air duct will always remain in its purest form, since the inner surface of the ducts is covered with a layer of high purity aluminum, it will prevent any condensation, dust accumulation or micro-organisms proliferation. It is only to be noted that the silicone seal that is applied to the air duct has to have a fungicide treatment.

Improved Performance

Since the core of each duct is Synergy XPS insulation foam, it will considerably improve the efficiency and performance due to its low thermal conductivity and its compressive strength.

No Condensation 

Synergy XPS insulation foam prevents any condensation of water on both sides due to its physical properties. Especially in humid areas where the chances of condensation are higher, these ducts with XPS at its core ensure air transportation without condensation. In addition, the embossed surface of aluminum can act as vapor barrier and prevent formation of water particles.

Easy Installation 

Pre-insulated duct can be easily manufactured and because of its low weight it can also be easily installed.

Synergy Extruded polystyrene (XPS) is a rigid, closed-cell foam insulation that is manufactured in a continuous extrusion process under high pressure from polystyrene polymer. The closed-cell structure of this insulation offers a unique set of characteristics such as long-term and high R-value to thickness ratio, moisture resistance, and high mechanical strength. The fact that these boards does not support mold or mildew growth, makes it an excellent thermal insulator that increases the energy efficiency of buildings and structures.

Extruded Polystyrene (XPS)
Rigid foam insulation

Width/length/thickness/Density

Synergy XPS foam boards are manufactured with different widths of 60, 90, and 120cm with desired length and thickness of 2 to 12cm. Depending on the application, densities might vary.

Fire

Synergy XPS foam boards contain a flame-retardant additive to prevent accidental ignition from small fire source, but they are considered combustible and they may burn rapidly when exposed to an intense fire. In Iranian fire classifications, according to national standard 8299, Synergy XPS foam is classified as E which is equal to B1 in Germany standards of fire classifications. 

Moisture/water resistance

XPS foams are highly resistant to water and moisture absorption and their properties are remained unaffected when exposed to freeze/thaw cycles.

Long-term
stable and high R-value
High compressive strength
Thermal efficient
Lightweight Protection against molds and mildews growth
Over 50 years of life time
100% protection against moisture
Noise control
Easy to cut Quick installation and time efficiency
Width: 60, 90 and 120 cm
Thickness: from 2 to 10 cm
Produced with accurate dimensions
Tongue and groove connections
Simple, embossing and grooved surface
Free of harmful substances and allergens
Washable
Easy transportation
Proper insulation for humid environments
Recyclable and reusable
The most proper floor insulation

Usually in sandwich panels and door panels applications, the core material must possess a high dimensional stability across all three planes. This way no waves would be generated during lamination with the coating. SynFoam blue foam DPs are manufactured especially for this reason with precise tolerances in the width, length, and thickness which defers depending on the requirements.

we are producing xps blue foam with 20 mm thickness.

Characteristics:

Moisture resistant
Superb insulating properties
Dimensional 20 mm 180 mm 90 mm
Outstanding mechanical properties

Quicker cooling compared with other cold rooms and excellent thermal insulation and many other advantages such as its light weight and high compressive strength make Synergy XPS insulation board a perfect choice for cold room floors. In addition, this product offers easy cut during construction and no toxic substances or smell pollution to food.